GP-400
Grey Ceramic Microspheres
Medium-fine, high-strength alumino-silicate ceramic microspheres engineered for the perfect balance of mechanical reinforcement, controlled particle size, and optimised rheology in demanding industrial formulations.
GP-400 GREY CERAMIC MICROSPHERES
GP-400 Grey Ceramic Microspheres are medium-fine, high-strength alumino-silicate ceramic microspheres engineered for applications requiring a balance of mechanical reinforcement, controlled particle size, and optimised rheology. GP-400 sits between ultra-fine reinforcing grades and coarse lightweight grades, making it a versatile choice for industrial coatings, construction materials, oil & gas systems, and composite formulations.
The spherical ceramic morphology provides uniform stress distribution, dimensional stability, and improved packing efficiency, while the grey colour makes GP-400 suitable for non-decorative, performance-driven systems where aesthetics are secondary to durability and strength.
With a broader particle size distribution than the fine GP-200 grade, GP-400 delivers excellent performance in higher-build coatings, tile adhesives, cementitious systems, and composite matrices — offering formulators a versatile filler that bridges fine reinforcement and medium-volume loading.
GP-400
TECHNICAL PROPERTIES
The following typical values characterise GP-400 Grey Ceramic Microspheres under standard test conditions. These parameters support formulation design, application engineering, and quality verification.
| Property | Typical Value |
|---|---|
| Chemical Composition | Alumino-Silicate Ceramic |
| Colour | Grey |
| Particle Morphology | Spherical |
| Structure | Dense / High-Strength |
| True Density | ~2.4 g/cc |
| Particle Size (D50) | ~8 µm |
| Particle Size (D90) | ~18 µm |
| Particle Size (D95) | ~23 µm |
| Surface Area | ~5 m²/cc |
| Oil Absorption* | ~26 g / 100 g |
| Mohs Hardness | ~6 – 7 |
| Thermal Stability | >1,000°C |
| Form | Free-Flowing Powder |
| CAS No. | 93924-19-7 |
| EINECS No. | 300-212-6 |
APPLICATIONS OF GP-400
GP-400's medium-fine particle size, high-strength ceramic structure, and spherical morphology make it an exceptionally versatile filler across demanding industrial sectors where a balance of mechanical performance and processing ease is paramount.
High-Solids Industrial Coatings Filler
Improves packing efficiency and film build in epoxy/PU/acrylic industrial coatings, enabling higher solids with controlled viscosity and robust mechanical performance.
Anti-Corrosion & Marine Coatings Reinforcement
Enhances abrasion resistance and coating integrity in protective primers/topcoats, supporting tougher films and improved durability in harsh service environments.
Industrial Flooring & Heavy-Duty Toppings
Acts as a rigid ceramic microfiller in epoxy/PU floors and screeds to improve wear resistance, compressive strength, and long-term surface durability.
Cementitious Repair Mortars & Grouts
Provides micro-reinforcement and dimensional stability in repair systems, helping reduce cracking and improving mechanical strength under load.
Oil & Gas Cementing / Wellbore Strengthening
Suitable for mechanically demanding cementing and strengthening formulations where particle integrity and stability are required under pressure and temperature.
Thermoset Composites (Epoxy / Polyester / Vinyl Ester)
Improves stiffness and dimensional stability in composite matrices, supporting better mechanical performance and processability versus irregular mineral fillers.
Foundry & Refractory Coatings
Improves thermal stability, erosion resistance, and surface integrity in refractory and foundry coatings exposed to high temperatures and molten metals.
Tooling, Mold & Die Coatings
Enhances wear resistance and surface hardness in mold and die coatings, helping reduce metal pick-up, surface damage, and maintenance frequency.
Adhesives & Structural Sealants
Acts as a rigid microfiller to improve mechanical strength, gap stability, and creep resistance in epoxy and PU-based structural bonding systems.
Polymer-Modified Concrete & Overlays
Improves load-bearing capacity and abrasion resistance in polymer-modified concrete, overlays, and industrial repair layers.
Automotive & Heavy Engineering Coatings
Used in underbody, chassis, and component coatings to enhance durability, stone-chip resistance, and long-term mechanical stability.
Wear-Resistant Linings & Protective Barriers
Incorporated into protective linings for chutes, hoppers, and material-handling equipment to improve resistance to abrasion and mechanical wear.
KEY BENEFITS OF GP-400
Effective Density Reduction
Coarse, spherical ceramic particles enable lightweight formulations while maintaining structural integrity — ideal for thick and high-volume systems.
High Build Capability
Supports rapid thickness build in coatings, mortars, and flooring systems without excessive viscosity increase or sagging.
Improved Dimensional Stability
Rigid ceramic structure helps minimise shrinkage, cracking, and deformation in thick-section and load-bearing applications.
Enhanced Compressive & Impact Resistance
High-strength ceramic shells contribute to improved mechanical performance under static and dynamic loads.
Efficient Particle Packing
Spherical morphology improves packing efficiency, reducing segregation and improving uniformity in coarse-filled systems.
Thermal & Chemical Resistance
Stable at elevated temperatures and resistant to acids, alkalis, and hydrocarbons — suitable for harsh industrial and oilfield environments.
Non-Combustible & Inert
Inorganic ceramic composition ensures fire safety and long-term stability without chemical interaction with binders or curing agents.
Cost-Performance Optimisation
Allows partial replacement of heavier mineral fillers and aggregates while achieving required strength and volume, improving overall formulation economics.
SAFETY, STORAGE & PACKAGING
GP-400 Grey Ceramic Microspheres are inorganic, non-hazardous, and chemically inert under normal industrial handling conditions. They are non-flammable, non-reactive, and do not emit hazardous fumes. Dust generation should be minimised during handling operations. Refer to the full Safety Data Sheet (SDS) for detailed occupational safety guidance.
Safety & PPE
- Non-flammable and non-reactive
- Does not emit hazardous fumes
- Minimise dust generation during handling
- Wear safety goggles during handling
- Use chemical-resistant gloves
- Use dust mask or respirator in dusty environments
- Refer to full SDS for detailed guidance
Storage Guidelines
- Store in a dry, cool, well-ventilated area
- Protect from moisture and humidity
- Keep bags tightly sealed after opening
- Avoid mechanical damage to packaging
- Store away from direct sunlight
- Proper storage ensures long-term performance consistency
Regulatory & Identification
- CAS No.: 93924-19-7
- EINECS No.: 300-212-6
- HS Code: 2621.90.0000
- UN / Transport: Not regulated as Dangerous Goods
- Form: Free-flowing powder
- Crystalline silica content: None
Packaging Options
- Standard: 25 kg HDPE-lined paper bags
- Optional: Jumbo / bulk bags on request
- Custom packaging available for large orders
- Export packing available
- Labelled per international requirements
GP-400
Technical and commercial questions about GP-400 answered by
Geocon Products' application specialists.
Need Our Services?
Call: +91 97695 93030
Work Hours
Mon – Sat: 9:00 AM – 6:00 PM IST
Email Us
support@geoconproducts.com