Hollow Glass Microspheres
HIGH-STRENGTH POLYMER ADDITIVES · INJECTION MOLDING & EXTRUSION

3M™ GLASS BUBBLES
iM16K

High-strength polymer additives made from chemically-stable soda-lime borosilicate glass[cite: 3]. Ideal low-density filler for plastic and rubber parts created from injection molding and extrusion processes, reducing weight by 15% or more[cite: 3].

True Density: 0.46 g/cc 90% Survival: 16,000 psi Avg Diameter: 20 µm

Ultra-High Strength Injection Molding & Extrusion Additive

3M™ Glass Bubbles iM16K are high-strength polymer additives made from water-resistant and chemically-stable soda-lime borosilicate glass[cite: 3]. Designed specifically as a low-density filler material for plastic and rubber parts, iM16K withstands rigorous manufacturing equipment including high-pressure injection molding, twin-screw extrusion, and Banbury mixers[cite: 3]. Featuring an extraordinary isostatic crush strength of 16,000 psi (90% survival by volume) and a true density of 0.46 g/cc, these hollow glass spheres reduce final part weight by 15% or more without compromising mechanical structural integrity[cite: 3]. In addition to weight reduction, iM16K improves dimensional stability, minimizes post-mold shrinkage and sink marks, enhances nail-ability in wood/polymer composites, and yields significant material and processing cost savings across automotive, aerospace, electronics, and construction markets[cite: 3].

3M™ Glass Bubbles iM16K is engineered for high-pressure polymer processing where extreme crush resistance (16,000 psi) is required to maintain spherical integrity during molding[cite: 3].

CORE TECHNICAL SPECIFICATIONS

3M™ Glass Bubbles iM16K Performance Metrics

Review key physical parameters and typical material specifications for 3M™ Glass Bubbles Grade iM16K below (Data source: 3M TDS)[cite: 3].

True Density

0.46 g/cc

Provides balanced density reduction while supporting high wall thickness for extreme pressure survival[cite: 3].

Crush Strength (90% Survival)

16,000 psi

Industry-leading strength capable of surviving high-pressure injection molding and Banbury mixing[cite: 3].

Average Particle Diameter

20 microns (µm)

Ultra-fine particle size ensuring excellent aesthetic surface finish and high packing efficiency[cite: 3].

Key Functional Benefits

3M™ Glass Bubbles iM16K combines high crush resistance with effective polymer light-weighting and dimensional control[cite: 3].

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16,000 psi Crush Strength

90% survival by volume at 16,000 psi allows survival in high-shear molding and extrusion processes[cite: 3].

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15%+ Weight Reduction

Reduces final plastic and rubber part weight by 15% or more without compromising mechanical integrity[cite: 3].

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Dimensional Stability & Reduced Sink

Minimizes part shrinkage, warping, and sink marks in thick-walled molded components[cite: 3].

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Enhanced Composite Mechanicals

Improves nail-ability and machining performance in wood-polymer composites and siding[cite: 3].

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Chemically Inert & Water-Resistant

Made from soda-lime-borosilicate glass that resists moisture and chemical attack across thermoplastic matrix resins[cite: 3].

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Cost & Cycle Time Savings

Lowers cooling cycles in molding operations and reduces volumetric resin consumption per part[cite: 3].

Primary Target Applications & Industries

Broad adoption across automotive, aerospace, electronics, consumer durables, and building products[cite: 3].

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Automotive & Heavy Truck Components

Injection molded under-the-hood components, interior trim, and structural brackets requiring high strength and low density[cite: 3].

Automotive Heavy Truck Injection Molding Automotive
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Aerospace, Electrical & Electronics

Enclosures, housing components, and electrical connectors demanding dimensional accuracy and lightweight insulation[cite: 3].

Aerospace Electronics Electrical High Tech
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Polymer/Wood Composites & Siding

Extruded composite decking, siding, and building products requiring improved dimensional stability and easy nail-ability[cite: 3].

Wood Composites Extrusion Siding Construction
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Sports, Leisure & Appliance Durable Goods

Helps reduce weight and enhance impact energy absorption in sporting goods, power tools, and household appliance housings[cite: 3].

Sports & Leisure Appliances Durables Consumer Goods
3M™ Glass Bubbles iM16K Technical Matrix
Property Name Technical Specification Value Testing / Condition
Material Shape Hollow spheres with thin walls[cite: 3] Morphology[cite: 3]
Chemical Composition Soda-lime-borosilicate glass[cite: 3] Inorganic Glass[cite: 3]
Color (Unaided Eye) Off-white, powdery[cite: 3] Visual Inspection[cite: 3]
Crush Strength (90% Survival) 16,000 psi[cite: 3] Isostatic Test[cite: 3]
True Density 0.46 g/cc[cite: 3] Pycnometer[cite: 3]
Packing Factor 60%[cite: 3] Bulk to True Particle Density[cite: 3]
pH Value 9.5[cite: 3] At 5 wt% loading in water[cite: 3]
Average Diameter 20 microns (µm)[cite: 3] Particle Analysis[cite: 3]
Softening Point 600 °C[cite: 3] Thermal Limit[cite: 3]
Flotation (Density < 1.0 g/cc) 96%[cite: 3] Float Test[cite: 3]
Volatile Content 0.5% (by weight)[cite: 3] Loss on Drying[cite: 3]
Extrusion Feeding & Available Packaging

When adding iM16K to an extrusion process, add downstream of the feed hopper via a side stuffer or top feeder (similar to glass fiber) to minimize breakage[cite: 3].

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Packaging Sizes Available

• Gallon: 1.8 lb / 0.82 kg[cite: 3]
• Small box: 99 lb / 45 kg[cite: 3]
• Large box: 781 lb / 354 kg[cite: 3]
• Bulk bag: 798 lb / 362 kg[cite: 3]
• Bulk trailer: 32,000 lb / 14,515 kg[cite: 3]

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Dusting & Handling Precautions

Use local exhaust ventilation, suction wands, and static eliminators during transfer[cite: 3]. Store unopened cartons in a dry, temperature-controlled warehouse[cite: 3].

Information Desk

Frequently Asked
Questions (FAQ)

Get quick, technically vetted answers regarding 3M™ Glass Bubbles iM16K density, crush strength, extrusion feeding, and molding performance[cite: 3].

1. What is the crush strength of 3M™ Glass Bubbles iM16K?
3M™ Glass Bubbles iM16K feature an extraordinary isostatic crush strength of 16,000 psi at 90% survival by volume[cite: 3]. This high strength allows them to withstand rigorous polymer processes such as injection molding, extrusion, and Banbury mixing[cite: 3].
2. How much weight reduction can iM16K achieve in plastic parts?
With a true density of 0.46 g/cc, iM16K can reduce final molded plastic or rubber part weight by 15% or more without compromising the part's mechanical structural integrity[cite: 3].
3. How should iM16K be added during an extrusion process?
To minimize particle breakage during extrusion, iM16K should be added downstream of the main feed hopper via a side stuffer or top feeder, similar to the process used for feeding glass fibers[cite: 3].
4. How does iM16K improve dimensional stability and post-mold quality?
Because hollow glass spheres are isotropic non-porous particles, they reduce volumetric thermal contraction during polymer cooling, thereby minimizing part warping, differential shrinkage, and sink marks in thick-walled sections[cite: 3].
5. What benefits does iM16K provide in wood-polymer composites?
In polymer/wood composites and exterior siding, iM16K helps reduce total product weight, enhances dimensional stability under weather exposure, and improves composite nail-ability and drillability[cite: 3].
6. What packaging options are available for 3M™ Glass Bubbles iM16K?
iM16K is available in a variety of container sizes: 1.8 lb Gallon, 99 lb Small Box, 781 lb Large Box, 798 lb Bulk Bag, and 32,000 lb Bulk Trailer shipments[cite: 3].
7. What is the shelf life and flow behavior of iM16K?
When stored in original unopened containers in a dry, temperature-controlled warehouse, iM16K remains free-flowing for at least 2 years from the manufacture date[cite: 3]. Re-tie opened bags immediately to prevent atmospheric caking[cite: 3].
8. What safety equipment is recommended when handling iM16K powder?
Workers should use safety glasses with side shields, operate in areas with local exhaust ventilation/dust collection, and use static eliminators to prevent static charge accumulation[cite: 3].

Geocon Group — 3M Specialty Glass Bubbles Division
Geocon Group supplies 3M™ Glass Bubbles K1, K15, K15HSN, K20, K25, K37, and high-strength iM series microspheres (including iM16K and iM30K) across India[cite: 2, 3]. We offer extrusion side-feeder trial assistance, density calculations, and sample dispatch from our corporate hub in Navi Mumbai and R&D lab in Bhandup.

SECTOR MATRIX OVERVIEW

3M™ Glass Bubbles iM16K Target Applications at a Glance

Discover how 3M™ Glass Bubbles iM16K enables 16,000 psi survival, weight reduction, and dimensional stability across major industrial sectors[cite: 3].

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Automotive Parts Molding

Automotive & Heavy Truck Parts

Surviving injection molding pressures up to 16,000 psi to achieve 15%+ part weight savings[cite: 3].

16,000 psi 15%+ Weight Loss
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Polymer Wood Composites

Polymer/Wood Composites & Siding

Improving nail-ability, reducing extrusion density, and controlling shrinkage in siding[cite: 3].

Wood Composites Nail-ability
Electronics Enclosures

Aerospace & Electrical Housings

Eliminating sink marks and warping in precision molded electrical enclosures and appliances[cite: 3].

Zero Sink Marks Electrical
Procure

3M™ Glass Bubbles iM16K

Connect with our Navi Mumbai technical sales desk to request evaluation sample kits, Technical Data Sheets (TDS), or pricing for 3M™ Glass Bubbles Grade iM16K[cite: 3].

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